Engineering
the Future of
Unit Dose Manufacturing
Sunmings develops advanced unit dose manufacturing platforms for laundry pods, dishwasher capsules and next-generation water-soluble products.
Advanced Unit Dose Manufacturing Technology
Combining precision engineering, water-soluble film processing and modular production platforms, Sunmings provides scalable solutions for the next generation of unit dose products.
Flexible Forming Platform
Flexformer™ High-speed liquid pod manufacturing technology for reliable and scalable production.
Multi-Component Technology
Duplexformer™ Advanced powder-liquid forming technology for hybrid and multi-component capsules.
Upgradable Modular Design
Modular architecture allows continuous upgrades and expansion, extending equipment lifecycle and maximizing investment value.
FLEXFORMER™
Proven Drum Forming Technology Flexible Unit Dose Manufacturing Platform
Flexformer™ is a mature rotary forming platform based on years of industrial development and optimization. It provides reliable and cost-effective production solutions for liquid pods and selected hybrid unit dose products.
Proven Drum Forming Technology
Reliable rotary drum forming platform for stable and efficient unit dose production.
Flexible Unit Dose Production
Manufacturing solutions for liquid pods and selected hybrid products.
Complete Manufacturing Support
From factory design and formulation to supply chain integration.
Lower Investment, Proven Value
Optimized engineering design provides a cost-effective solution based on mature and reliable rotary forming technology.
DUPLEXFORMER™
Advanced Multi-Component Manufacturing Platform
Duplexformer™ is an advanced flexible manufacturing platform designed for high-complexity unit dose products. With multi-material dosing capability and scalable architecture, it enables the production of sophisticated powder-liquid, multi-component and customized capsule formats.
Multi-Component Material Integration
Advanced dosing technology enables precise combination of multiple materials within one unit dose product.
Maximum Product Flexibility
Designed for manufacturers seeking maximum freedom in formulation design and product innovation.
Scalable and Upgradeable Architecture
Modular architecture allows continuous upgrades as products, formulations and market requirements evolve.
High-Speed Industrial Production
Combining advanced forming technology with optimized automation, Duplexformer delivers higher production efficiency for demanding applications.
Flexformer™ vs Duplexformer™
Choose the right manufacturing platform based on your product complexity and production goals.
| Feature | Flexformer™ | Duplexformer™ |
|---|---|---|
| Positioning |
Proven Platform Cost-effective solution for companies entering unit dose manufacturing |
Advanced Platform High-performance solution for complex and innovative products |
| Main Structure | Rotary Drum Forming System | Rotary Chain Flat Bed System |
| Product Capability |
Liquid products Simple powder-liquid products |
Multi-component products Complex unit dose formulations |
| Material Combination |
Liquid Single powder + liquid |
Multiple powders Powder + granules + liquid Multi-liquid combinations |
| Flexibility | Standardized production platform | Highly customizable manufacturing platform |
| Investment Level |
Lower investment Faster market entry |
Higher investment Maximum product capability |
| Upgrade Capability | Limited expansion capability | Modular and scalable for future upgrades |
| Production Speed | 200-1400ppm | 200-2400ppm |
From Concept to Industrial Production
Sunmings provides complete engineering support from product concept development to commercial-scale production.
Engineering Experience
15+ years experience in water-soluble pod manufacturing.
Modular Equipment Design
Flexible platforms for different products and production scales.
Complete Process Knowledge
From formulation, materials, equipment to mass production.
Global Manufacturing Support
Supporting customers worldwide with engineering solutions.
Applications
Laundry capsules
Dishwasher Capsules
Other Applications
Turn-key Solution
Complete Factory Solutions
We provide complete factory solutions including equipment selection, production line design, process development and manufacturing optimization.
Production Planning
Feeddback & Updating
Process Optimization
